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Business Mann mit Tablet | © Zellweger Management Consultants AG

new project "capacity extension"

Conducting a "Capacity Extension" project for a client in the electrical engineering sector.

Zellweger Management Consultants AG conducts a «Capacity Extension» project to identify and quantify measures to free up space and production capacity for growing high margin products.​

Our consulting services in SCM & operations

We use our comprehensive supply chain insights to help you to enhance performance, reduce costs, optimise capital investments and fixed capital and make your supply chain more sustainable.

  • End-to-end supply chain strategy & footprint
  • Supply chain design & optimisation
  • Supply chain resilience
  • Low impact supply chains
  • Circular supply chains
  • Sales forecasting, sales & operations planning
  • Advanced supply chain planning
  • Supply chain processes & organisation
  • Supply chain applications & planning applications
  • Production strategies
  • "Low impact" production network & footprint
  • Make or buy, outsourcing, insourcing
  • Production expansion & relocation
  • Sustainable factory
  • Rationalisation & automation
  • Performance & productivity improvement, operations excellence, lean production
  • Production planning & controlling
  • Production organisation & processes
  • Production applications

Reach out to our expert

Thomas Zellweger

CEO
Zellweger Management Consultants AG

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Use cases for our production and planning projects

Planning - Data science & AI - Planning

Analysis and design of planning processes and organisation

Conducting a planning process and organisational analysis for an international supplier of medical devices and pharmaceuticals

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Data science & AI

Advanced analytics for value & cost engineering

Quantifying potential for manufacturing cost reduction based on value & cost engineering at an international mechanical engineering company.

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Data science & AI

Advanced analytics in procurement

Comprehensive, in-depth analysis of procurement-relevant data to identify optimisation potential regarding material and manufacturing costs, supplier performance, inventory and internal process costs at an international mechanical engineering company.

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Data science & AI

Advanced analytics in assortment management

End-to-end analysis of the product range and definition, simulation of measures to streamline the range for an international manufacturer of cable and communication solutions.

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Data science & AI

Advanced analytics in service

Conducting a deep dive analysis to identify growth potential for the service business at an international mechanical engineering company.

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Data science & AI

Advanced analytics in production

In-depth analysis to optimise productivity, quality, delivery reliability and costs in production (manufacturing, assembly) at an international machine tool manufacturer.

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Data science & AI

Advanced analytics in sales

Identifying optimisation approaches to increase market pressure in sales for an international mechanical engineering company.

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Logistics - Logistics - Planning - SCM & Operations - SCM & Operations

Optimise distribution logistics

Optimising performance, costs and inventories in the distribution logistics of an international construction equipment supplier

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Data science & AI

Advanced analytics in IT

Conducting a deep dive analysis to achieve a substantial reduction of IT costs at an international industrial technical service provider.

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Data science & AI

Advanced analytics in forecasting and S&OP

Evaluating optimisation potential (forecasting accuracy, inventory) of forecasting and S&OP at an international building materials supplier.

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Data science & AI

Advanced analytics in the spare parts business

Conducting an end-to-end analysis to optimise the spare/wear parts business (growth potential, delivery performance, costs, inventory) of an international machine tool manufacturer.

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Data science & AI

Advanced analytics in logistics

Conducting an end-to-end analysis of distribution logistics to optimise OTIF, delivery times, inventory and costs at an international manufacturer of components for the electrical engineering industry.

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Industry - Company Profitability - Business Development - Ensuring Business Continuity - Logistics - Production

High-level analysis – increasing throughput

Identify the need for action and optimisation approaches to increase daily throughput

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Industry - Company Profitability - Business Development - Ensuring Business Continuity - Logistics - Production

High-level analysis – increasing throughput

Identify the need for action and optimisation approaches to increase daily throughput

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Industry - Digitalisation & AI - Data science & AI

Data science & AI use cases

Identifying and evaluating monetizable data science & AI use cases at an international plant and mechanical engineering company

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Digitales Wissen, grafisches Element zur Darstellung | © Zellweger Management Consultants AG

Industry - Digitalisation & AI - Data science & AI

IoT strategy and technical concept

Developing a customer-centric IoT strategy with the associated technical concept for an international plant and mechanical engineering company

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Industry - Digitalisation & AI - Data science & AI

Computer vision for quality management

Developing a computer vision solution to identify quality problems and defects for an international manufacturer of quality management solutions

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Kaufentscheidung eines Businessmann | © Zellweger Management Consultants AG

Industry - Digitalisation & AI - Data science & AI

Selfservice Procurement BI

Short-term development of a self-service procurement BI based on data science for a machine tool manufacturer

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Industry - Digitalisation & AI - Data science & AI

Smart operations cockpit

Developing and implementing a Smart Operations Cockpit to improve productivity and quality at an international medical technology company

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Industry - Digitalisation & AI - Data science & AI

OEE improvement of an automated warehouse

Development of a condition monitoring system to improve the performance and service life of an automated high-bay warehouse with conveyor technology at an international food company

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Industry - Digitalisation & AI - Data science & AI

Smart CRM data quality improvement

Analysis and improvement of CRM data quality based on data science for an international plant and mechanical engineering company

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Kaufentscheidung eines Businessmann | © Zellweger Management Consultants AG

Industry - Digitalisation & AI - Data science & AI

Selfservice Procurement BI

Short-term development of a self-service procurement BI based on data science for an international medical technology company

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Industry - Digitalisation & AI - Data science & AI

Self-learning forecasting algorithm

Development of a self-learning algorithm for sales forecasting for an international construction equipment company

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Industry - SCM & Operations - Production

Facility development planning

Developing production concept for the main facility of an international automotive supplier

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Industry - SCM & Operations - Planning

Supply chain & production concept

Developing the future supply chain and production concept for a European construction equipment company

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Industry - Digitalisation & AI - Data science & AI

Smart customer segmentation & profiling

Customer segmentation/profiling based on data science for the service business of an international mechanical engineering company

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Industry - SCM & Operations - Planning

Future supply chain & operating model

Developing and implementing the future supply chain and operating model for an international speciality chemicals company

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Industry - SCM & Operations - Production

Operations excellence, smart manufacturing

Validating plans for a CEE production facility for an international construction equipment company

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Industry - SCM & Operations - Production

Increasing productivity in production

Realising substantial productivity enhancement at an international plastics injection moulding company

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Industry - SCM & Operations - Production

Relocation of production to CEE

Developing the decision-making basis to relocate production of a German automotive supplier to CEE

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Industry - Digitalisation & AI - Data science & AI

Facilities monitoring

Developing and testing a facilities monitoring prototype (performance, conditions, predictions) for an international machine tools manufacturer

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Industry - SCM & Operations - Planning

Product range revision and make-or-buy strategy

Revising the product range and developing a make-or-buy strategy for an international cable systems manufacturer

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Industry - SCM & Operations - Production

Factory consolidation, smart manufacturing

Realising factory consolidation for an international manufacturer in the cable industry

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Industry - SCM & Operations - Production

Smart manufacturing

Developing the production concept on the basis of smart manufacturing for a global manufacturer of sealant and bonding solutions

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Industry - SCM & Operations - Planning

Optimising the end-to-end supply chain

OTIF and inventory optimisation through smart forecasting & planning for an international construction equipment company

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